You Need to Avoid These 7 Things When TIG Welding

We have gathered a collection of tips to ensure you are happy at work with your TIG welder…….

  • Do prepare your weld surface for TIG welding – clean the weld joint thoroughly
  • Don’t TIG weld onto a dirty/impure surface – leave this for MIG and Stick!
  • Do prepare/dress your tungsten by grinding it to a point, similar to that of a pencil when finished
  • Don’t neglect your TIG welding torch!! Consider the angles you will be welding at and whether you will need air or water cooling
  • Do try to use a gas lens to help hold the tungsten in place, whilst creating the necessary electrical contact for sufficient current transfer. Shielding gas coverage is also improved as well as weld joint accessibility.
  • Don’t use too much torch gas when welding aluminium A/C
  • Do mix a little helium in with your argon when TIG welding aluminium, 50/50 if you are welding thick ally or magnesium.
  • Don’t fail to research your welding parameters, amperage varies for different tungsten sizes!
  • Do use an inverter power source to convert AC to DC and back again at a very high rate, resulting in a smooth arc.
  • Don’t subject your weld to windy conditions, this will lead to loss of coverage of shielding gases causing pinholes and porosity in the weld.
  • Do consider adding a foot pedal to control heat increasing/decreasing the weld puddle.
  • Don’t weld without your safety equipment!! Gloves, helmets, safety clothing and weld fume extraction where possible.
  • Do weld a huge variety of materials and make the most of your TIG welder!
  • Don’t over-do it! Over-welding a joint and overcompensating leads to increased welding time, wasting shielding gases and filler metal. Ensure you are efficient in your preparations.

View the below video to see a “singing” Miller Dynasty 350 AC/DC TIG welding package doing some test welds –

Why not subscribe to our YouTube channel for direct access to all of our welding and cutting videos, or take a look at our gallery page.

We have a variety of used and refurbished TIG welding machines in stock, to view simply go to the website or click here.

Want to add any of your own TIG welding (tungsten inert gas) tips and tricks to the above list? Simply leave them below!

This entry was posted in Customer Resources, How To..., Welding and Cutting Processes Information and tagged . Bookmark the permalink.

4 Responses to You Need to Avoid These 7 Things When TIG Welding


  1. comment
  2. Tig Welding says:

    Do wear safety glasses beneath your automatic welding helmet – it will protect against stray UV rays.

  3. comment

    need information about Companies that spesialize in repairing the Cebora welding machine and a diagram to repair the PC board.

    Model MIG 180

    • comment
    • Westermans says:

      Hello Cassie,
      Unfortunately we don’t have a manual here for that machine, we have welding forums here in the UK such as do you have anything similar in South Africa? I would recommend you ask on some of these, as they would have the local knowledge you need.

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